Creative Window Solutions, Sleek Designs

From modern buildings that include simple lines to historic churches with grand curves, when it comes to creative window design we will use any opportunity to fire up our imagination.

First Congregational Church Creative Window Solutions

We have been honored to design and install windows for buildings all around Portland, including the First Congregational Church. This was an opportunity to restore and recreate the magnificent tower that once was the tallest structure in Oregon at 185 feet! Listed on the National Register of Historic Places in 1975, the church is a rare example of Venetian Gothic architecture—few others exist in America.

First Congregational Church Creative Window Solutions

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Albina Yard Window Solutions

Since we wanted to offer a modern appearance to the Albina Yard building, we went with glass walls and flush awning windows. An awning window is much like a casement window. It is mechanically operated with a crank, hinged at the top so that the sash pivots in lieu of swinging.

Unlike the casement, though, an awning window can be open when it’s raining, making it appropriate for this office space.

Albina Yard Window Solutions

 

Evo Building Creative Window Solutions

A fixed window can be found in designs from traditional to contemporary. Allowing sunlight into a room, fixed windows offer a decorative view of the outside in hard to open spaces. This window is a single sash that’s attached to the frame. Fixed windows are also the most energy efficient type. We chose this style for the Evo building, providing custom Douglas fir. The upper floors feature custom windows that were a match to historic photos that the architect had obtained.

Evo Building Creative Window Solutions

Loyal Legion Creative Window Solutions

Keeping classic architecture intact, we went with the popular Eclipse system for folding windows for the Loyal Legion building in Portland. This window provides a large opening with no vertical element to split the opening when the window is open. These windows can be grouped together so that all of the panes of glass are in one plane. This gives a cleaner and more contemporary look to these windows, even when styled with traditional trim and pane patterns.

Loyal Legion Creative Window Solutions

Celebrating the Towne Storage Job

Towne Storage

Towne Storage -208 windows, 455 sashes, 13 building phases (spanning October 2016 through August 2017), 81 deliveries to site, 4,752 pounds of lead sash weights, 5,967 square feet of insulated glass units and 1.2 miles of Simulated Divide Lite (SDL) bar applied and we’re finally ready to celebrate the Towne Storage job!

It was a perfect night for a celebration. As you will see from these pictures, we’re very proud of this work.

Back in March of 2016 we heard the news that the 101 year old, historic Towne Storage building at 17 SE 3rd Avenue would be renovated and expanded to include creative office space. Versatile Wood Products was proud to be the go-to custom window supplier.

Working closely with Bremik Construction, we built and installed 37 transom windows, 8 sash-only units and 163 classic windows. On Thursday August 24th, 2017 Versatile celebrated the completion of the project.

Our evening was filled with laughter, comraderie and cheers for a job well done. Below are photos from start to finish:

The job began in October of 2016. Bremik took out all of the old windows, boarded each window with plywood and commenced masonry repairs on the south side and the unsalvageable openings. As they worked we got started on designing and building. First up was the sash-only repairs the new energy efficient transom windows to match the original style designed by architects, McNaughton & Raymond.

Anna—an Arciform designer—gets some hands-on product cross-training, and Henry is an apprentice. Here they are running profiles on the exterior SDL bars. They did this for a few days yet just made a dent in the total quantity needed. Jeff, our mill foreman, made sure that materials were run in the right order and maximum yield from the lumber was attained.

Sashes are stacked on top of each other while the glue dries. We use a time-honored technique to put the sash together with a classic construction, mortise and tenon joint. Mortise and tenon joinery has been in use for thousands of years and remains the gold standard for high quality joinery.

What’s the difference between a frame and a sash?

Sash is just the square that the glass is attached to. The frame is the jamb that goes in the opening. The jamb includes the sill and is what the sash are seated inside. (More on this in another post!)

Henry, Thor and Matt use deep in frame construction, which the sash will next be fitted into. The process requires teamwork and precision, because a perfect fit for both the sash and the masonry opening depend on accuracy.

Product design is more than drafting. Here our designers Rex Vaccaro and Curtis Nagel, inspect their prototype. They make sure the sashes operate smoothly and all of the elements come together as drafted. They also make sure the frames will work with the openings in a very irregular old building. The design team met regularly with Bremik to strategize about installation needs as site conditions evolved. This required flexibility and responsiveness throughout the course of the project. With the seasoned experts from Bremik as our installation partners meant that each piece fit perfectly when it arrived on site.

And now it’s time to celebrate Towne Storage…

We’re done! Our last load delivery deserves a photo.

We don’t mind a beverage or two. Richard points to other buildings on the horizon that Versatile has worked on.

A view from the top.

Product designer, Alan Ford says there’s no better spot to sit than an open window.

The future is bright.

For more historic Versatile Wood projects, visit http://versatilewp.com/historic-buildings/

Pine Street Market Sneak Preview

 Pine Street Market

We have been deeply enjoying the process of designing and installing a very unusual project. A custom single hung window system and storefront for Siteworks at the new Pine Street Market food hall.  It is set to open in May 2016.

Pine Street Market was originally called the United Carriage & Baggage Transfer Building. This 1886 structure had a past life as a livery and horse-drawn carriage storage facility featuring over 100 horse stalls. The early 20th century saw it used as a contractor supply depot until 1969. Then it became the first location for The Old Spaghetti Factory. More recently it has featured a series of all ages nightclubs.

Developing the Pine Street Market project included a combination of:
  • Exactly matching existing window details
  • Developing an innovative external weight and pulley system for the single hung storefront windows. They were counterbalanced by visible black pipe, allowing the sash to operate without need for weight pockets in the walls.
Here’s a little sneak peek at the systems we’ve installed. Go check out the real thing at the Pine Street Market Grand Opening in May. Tell us what you think!

 

 Pine Street Market

These single hung windows were set too close together to employ traditional weight pockets. Instead, a visible wire and pulley system is counterbalanced with black pipe that lowers and raises as the sash is operated.

 Pine Street Market

Arch top detail and ogee lugs replicate the historic charm of the original windows.

 Pine Street Market

This image shows the single hung storefront sash all set in their open configuration.
You can see the pipe counterbalances around the top.

 Pine Street Market

Here they are closed with the wood panel pony wall visible below.

 Pine Street Market

These arch topped double hung windows were replications of the Pine Street Market original. Here you can see the left hand top sash opened to let in ventilation. We used our CNC router to replicate original hand carved details on the exterior mull caps (below).

 Pine Street Market

This “before picture” (below) illustrates the extremely weathered condition of the existing windows in the Pine Street Market. We were proud to have the opportunity to exactly match the details of the original windows. The building will retain its original character and be prepared to weather next 100 years of life.

 Pine Street Market

 

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Air Infiltration — Window Word of the Day

Air Infiltration
 Air Infiltration: The amount of air that passes between a sash and a frame; Measure in terms of cubic feet of air per minute per lineal foot of crack (margin).

Air infiltration is the major cause of heat loss or gain in a home. A reduction in air leaks will provide a more comfortable environment and improve energy efficiency in the home. Some ways to prevent air from leaking through windows include using caulking or weatherstripping and replacing glazing compounds. One of the best solutions for historic homes is to have failing windows restored; windows can also be replaced. Restored windows can last many years with proper maintenance.

If you’d like to explore how to correct air infiltration issues that may be occurring in your historic home, contact Versatile at quotes@versatilewp.com  and a Client Services Specialist will be in touch.

Insulated Glass — Window Word of the Day

Insulated Glass

Insulated Glass (IG): Glazing comprised of two or more glass panes separated by a hermetically sealed airspace. Heat transmission through this type of glass may be as low as half that without such an air space. This space may or may not be filled with an inert gas, such as argon.

A hermetic seal makes the window airtight and minimizes the amount of warm (or cool) air that can pass through. This enables the mechanical ventilation system to recover the heat before discharging the air externally. These windows combine triple-pane insulated glazing with the airtight void between panes filled with argon or krypton gas to reduce thermal conductivity and increase R-value (insulation) efficiency.

 

Muntin Bar — Window Word of the Day

Muntin Bar

Muntin Bar: A short, lightweight bar that visually divides a window into “separate” panes.

Did you know: Until the middle of the 19th century, it was economically necessary to use smaller panes of glass, which were much more affordable to produce, and fabricate into a grid to make large windows and doors.

 

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Roman Candle, Ava Gene’s, Woodsman Tavern — Custom Case Study

Woodsman Tavern

After SE Division’s overwhelming support of Duane Sorenson’s Stumptown cafe, he opened The Woodsman Tavern to create a gathering place for good food and good drink that felt like it had always been there. The Woodsman Tavern was a 2012 Bon Appétit Best New Restaurant nominee and launched the revitalization of SE Division Street. This led Sorenson to open Ava Gene’s (November 2012) and Roman Candle Baking Company (July 2013) a few blocks away.

Versatile was contracted by Orange-PDX to create a storefront system for The Woodsman Tavern. To supply custom entry doors for Roman Candle and Ava Gene’s.

Woodsman Tavern

What were the goals of these projects?

For The Woodsman Tavern, we were to replace the dated aluminum storefront with replicated traditional wood divided lite transoms over picture windows with insulated glass, along with custom entry doors.

The stain grade doors for Roman Candle and Ava Gene’s needed to fit the aesthetic and vibe of the restaurants. While being able to withstand harsh weather exposure.

What challenges did Versatile face during these projects?

The biggest challenge for all three projects was weather exposure as they all face south.

Woodsman Tavern

What were the Uniquely Versatile Solutions?

Hand selecting the materials played a major role in the success of these projects. Versatile’s highly experienced carpenter, Jeff Vasey, hand selected the wood to ensure each piece had a tight grain pattern to help extend the life of each item. From an aesthetic side, it was also important to find pieces of wood that matched and had complimentary grain patterns.

Versatile always tries to anticipate possible challenges before they turn into problems, and by selecting such an experienced team we were able to avoid major issues. This team included Versatile shop carpenters and installers from Orange-PDX construction.

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Witherspoon Building: Case Study Update

 Witherspoon Building

What challenges did Versatile face during the Witherspoon Building project?

The age of the Witherspoon building combined with the amount of steel that was required to bring the building up to current seismic standards made our job very difficult.

Another challenge was incorporating electronics for a security system into a solid wood door.

 Witherspoon Building

What were the Uniquely Versatile solutions?

We had to keep very close vertical and horizontal alignment throughout our storefront system. We built the rough openings around the steel beams.

To incorporate the electronics, we ran wiring through the lock rail of the door to get them from a special hinge to an electrified latch. This was then linked to a card reader. This was an extremely difficult and laborious task that our shop pulled off.

 Witherspoon Building

What was the result?

The vertical mullions at the lower and upper storefront windows align perfectly, as do all of the casings.

As for the door, the result was an end product that looks beautifully simple and historic. But upon closer inspection, actually houses a tremendous amount of hardware and technology.

 Witherspoon Building

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Showroom Sneak Peeks!

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The new Versatile showroom is under way!

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Here are a few exciting details, all hand crafted by the Versatile team…

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Come and see the rest of the details for yourself at our showroom launch!

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Join us for a Launch Luau
in celebration of our new Versatile Showroom

When: Thursday, Sept 18 2014
Time: 2 pm to 5 pm
Where: 2303 N. Randolph Ave
Cocktails, tropical treats and a whole roast Kalua pig will be enjoyed.

Plus a chance to spin the wheel of fenestration for fun and prizes.

Space is limited. Click here to RSVP by Sept 10th to join in the festivities.

Details

Help us celebrate the launch of our new show room at this Mad Men themed tiki celebration. Kick the tires of our new custom window, door and cabinetry displays and spin the wheel of fenestration to win prizes, drinks and more.

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Evergreen Chapel — Custom Case Study

Evergreen Chapel
(photo courtesy of Woofter Architecture)

Located at the Evergreen Aviation & Space Museum in McMinnville OR, the Evergreen Chapel opened it’s doors in September 2013.

Designed by architect Miles Woofter, the chapel was meant to resemble a 1930’s log cabin.

The chapel is over 5,500 square feet with  Douglas fir logs and cedar ceilings. Inside, on the west and east wings of the cruciform, there are two functioning wood burning, stone fireplaces.

Known to Hoffman Construction and architect Miles Woofter as a local supplier, Versatile Wood Products was chosen to produce the highest quality custom windows and doors for this job.

For this project, Versatile was the supplier for all exterior windows and doors. We produced a total of 28 units – over 1000 sq feet of glazing.

Evergreen Chapel

What was the goal for the Evergreen Chapel ?

The goal for this project was to produce custom doors and casement windows​ using vertical grain fir. The fir compliments this traditional 1930’s log cabin design. The timeline for these units was eight-weeks.

Evergreen Chapel

What were the challenges for the Evergreen Chapel ?

Because some of the doors were especially tall (each 36” x 114” x 2 ¼” thick), incorporating commercial door hardware specifications was a challenge.

Evergreen Chapel

What was the Uniquely Versatile solution for the Evergreen Chapel ?

In conclusion, our solution was to combine a custom, craft-built traditional wood window with a high-level commercial sensibility. We also wanted to incorporate modern-day materials, such as insulated glass, while maintaining the look of the 1930’s design.

Working seamlessly with the largest general contractor in the state requires on-target communications, submittals, delivery and follow through. While this is not unusual for Versatile, working in a commercial field emphasizes our quality.

 

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