Custom Double Hung Window — Custom Case Study

Double Hung Window

This may look like a humble little double hung window, but what appears to be straightforward actually took a lot of attention to detail, careful coordination and amazing craftsmanship.

When this job is complete it will be very difficult to identify the original windows from our new window. Other than the fact that the new window operates like butter.

Double Hung Window

The Double Hung Window Challenge

Our colleagues at Kem’s Woodworking needed to help their clients meet current egress codes for a new basement bedroom with a historically accurate window that matches all the original double hung windows throughout this 1930’s West Hills home.

Kem’s cut a hole in the exterior wall directly between two existing windows and challenged Versatile to deliver a window that looked like it had always been there.

Double Hung Window

The Double Hung Window Uniquely Versatile Solution

Versatile built a traditional weight and pulley double hung to the necessary size to meet the egress requirements. We matched the reverse ogee interior detail and the exterior stucco mould exactly.

Double Hung Window

Even the stepped exterior window sill was reproduced to match all original sills.

(The picture below shows the window before the finish painting was complete.)

Double Hung Window

The Double Hung Window Result

It would be tricky to identify at a glance which window was new and which were original. Sometimes, the best Versatile solutions are the ones that are impossible to identify!

Double Hung Window

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Stairwell Lift Door — Custom Case Study

Sometimes the answer to a tricky design challenge isn’t a choice between manufactured and custom options. Sometimes the answer is to use the best of both. Here’s how we tackled one very unusual vertical lift stairwell door with a combination of manufactured and highly custom Versatile solutions.

The Challenge

Versatile client Bobby Meeker had a very unusual request. He wanted to create a privacy barrier between his main floor and the master suite above but his narrow stairwell did not have enough clearance for a traditional door to function.

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He wanted it to be beautiful and he needed it to integrate seamlessly with the traditional style of his home with no visible operation. And it needed to lift vertically. There was no room in the stairwell for a traditional swing or pocket door. But there was plenty of room for the door to lift up out of the way into the upper portion of the stairwell.

The Uniquely Versatile Solution

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The  inspiration was a door our Director of Product Development, Alan Hart-McArthur, saw in a 1920’s Bungalow in SE Portland.  From that original inspiration Alan set out to devise a weight pocket and track system that was robust enough to support the weight of the door, large enough to house large steel weights, and yet still low profile such that they didn’t take up too much space on the stairs.

The results are 15’ long weight pockets that house nearly 40 lbs of solid bar stock steel in each side and yet are a little over 3” deep.

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The Materials

The door is a standard VG fir Simpson door with Prairie grids.  The client then took it to an artist named Ron Branch who sandblasted the custom tree branch etching into both sides of the insulated glass. The door was finished with clear coat and the weight chases and tracks were primed and then painted to match the walls and trim. By using a manufactured door for the base design, the client was able to free up budget that could then be applied to creating a very custom and visually stunning etched glass design.

The Result

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The door lifts easily into the upper portion of the stairwell and the narrow weight pockets blend in visually with the rest of the space. We had so much fun helping Bobby find his Uniquely Versatile solution!

What tricky design dilemma would you like our window and door designers to tackle next?

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