Vancouver Hilton Rustic Eclipse Doors

Versatile’s newest project

We’ve been busy working on an exciting  new project. Here’s a sneak preview! Working with Siteworks as the General contractor, we are custom building rustic eclipse doors.  This is a 5-panel eclipse (folding) door system for the Vancouver Hilton. It features a sturdy, stable engineered core with rustic reclaimed tongue-and-groove lumber that was precision-milled by our team to work with the extremely tight tolerances that the modern hardware requires.

Sound complicated? Well it is every bit as complicated as it sounds. This method as stated has very strict requirements but the Versatile team’s skill and enthusiasm are up to the challenge.

What Makes This So Versatile?

Versatile is known for custom built. And for quality that lasts. We use only the highest quality methods for our clients, ensuring they receive the best.

Take A Look at Some Photos From The Shop

Vancouver Hilton First Completed Slab and Giant Frame
This picture shows the first completed slab in front of the giant frame that it will be set into the panels
Siteworks Vancouver Hilton Rustic Eclipse Panels Henry
The remaining four slabs being sized by Henry
Siteworks Vancouver Hilton Fitting and Installing Panels, Thor with Henry Assisting
Installing Panels: Thor with Henry assisting
Siteworks Vancouver Hilton fitting and installing Panels, Henry Assisting
Fitting and installing panels, Henry assisting
Siteworks Vancouver Hilton Prepped Door Slab
Prepped door slab

Rustic Eclipse Doors assembled are Quite Breathtaking Both In Size And Beauty.

Siteworks Vancouver Hilton Assembled Eclipse Panels
Assembled eclipse panels
And to think that all this was finely crafted from rustic reclaimed tongue-and-groove lumber


Siteworks Vancouver Hilton Reclaimed Tongue & Groove Lumber
Reclaimed tongue-and-groove lumber

 We Can’t Wait To Show You More

Siteworks Vancouver Hilton, Beckwith Sash, Sarah
Here’s Sarah starting on some trim details for an elaborate and unique window—stay tuned for more! Oh and in the background are some enormous frames she built for the Timberline Lodge Cascade Dining Room. More to come on those as well.

This project highlights Versatile’s ability to take two pieces of a project and bring them together. The fun is in the craft and we can’t wait to show you our completed project.

What Does Custom Wood Building Mean?

Custom Wood Building

Custom wood building is an art that has been around for about as long as humans. Many of the same terms we see today were used thousands of years ago. On Raymond McInnis’s site, A History of Woodworking, he shares a piece from an article written on Stonehenge:

“…The largest weighs as much as 50 tons. Unique today, Stonehenge was probably also unique in its own time, some 4,500 years ago – a stone monument modeled on timber precedents. Indeed, its massive lintels are bound to their uprights by mortise-and-tenon joints taken straight from carpentry.”

Modern Wood-Building

With the progress in modern technology and industrial demands, Woodworking as a field has changed. For example, the development of (CNC) or Computer Numeric Controlled Machines in 1949 made it possible to mass-produce and reproduce products faster—not only faster but with less waste and the ability to produce more complex designs. Along with CNCs, the emergence of rechargeable power tools sped up the creation of many projects. They also required much less body strength and endurance than in the past. Despite the increase with technological advances, the quality and craftsmanship of custom wood-building remains unmatched.

What Does Custom-Built Mean?

According to the Merriam Webster, custom built simply means, “Built to individual specifications.” Sounds pretty straightforward, however there are many intricate details involved. Custom wood building is more than making a window or door. It requires more than just the right tools and space. These are essential, yes, but custom building also requires a lot of skill. At Versatile Wood Products every project, both big and small, modern or historical, is performed with the utmost quality and dedication.

“Versatile provides historically accurate custom wood sash, cabinetry, doors and millwork using techniques originated by 18th and 19th century craftsmen. We are committed to creating spaces that honor and make history. By preserving traditional ways of building and blending them with modern technologies and performance standards, we design and build solutions that harmonize aesthetics and temperament with function and utility.”

Versatile’s experienced team specializes in balancing period appropriate architectural design specifications with modern performance standards, combining historic techniques and modern technologies.

What does manufactured mean?

Custom Wood Building




Wood is manufactured in a few types, Plywood, particleboard, fiberboard, medium density fiberboard (MDF), and veneer. In addition to the CNC machine, another reason for the increased popularity of mass-produced wood products was the invention of manufactured wood. Manufactured wood products have become a popular choice because they are less expensive to produce. Manufactured wood products are also more readily available at Big Box stores.

Understanding what custom wood building and manufactured wood are is important when starting a project. For example, determining the exact specifications for choosing the right window or door is important. Having the exact build for a particular project is crucial. Not just for the aesthetics, but for long-term quality.

“By hand-selecting tight grain wood patterns and using time-honored techniques our products will last for many years to come.”

How Versatile produces lasting quality

To better understand the separation between custom wood building and manufactured wood, the following Versatile projects will highlight the distinction. In this first custom case study, the restoration of a historical landmark highlights the stunning craftsmanship Versatile (and Arciform) demonstrate. The agility and flexibility accompanied by the great care required shows why custom wood building is essential.

Restoring First Congregational Church

The First Congregational Church turned to Versatile and Arciform to stabilize and restore the wood elements of this feature. Constructed in 1895, the First Congregational Church of Portland is a dominant Venetian Gothic icon. The church is listed on the National Register of Historic Places and designated a Portland Landmark. This historic structure towers with its 175’ bell tower at the Southwest corner.

Restoring the Gothic tracery was more than just “replacing parts.” The goal was to retain as much of the original fabric as possible. However, what appeared to be repetitive details in the columns and tracery were in fact unique. This prohibited the efficiency of replicating one element to be reused as a template throughout the entire tracery at similar locations. After meticulous documentation, all parts were mapped and translated into CAD files. Having these otherwise inaccessible components in-house provided the unique opportunity to prepare a custom library of details for First Congregational Church.

All new pieces were made of Western Red Cedar, the same wood species as the original elements. This was to ensure historic accuracy and material performance. Replacement parts were then fit in place for sizing and routed with the cove detailing ensuring the tracery appeared seamless. The final product was delivered in sections for ease of hoisting and installation by Arciform.

Modern Buildings

In these three short project highlights, the breadth and skill level of Versatile is apparent. These again demonstrate custom wood building as an art that surpasses manufactured wood products both in ingenuity and workmanship.


For The Zipper, Versatile and designer Guerrilla Development used simple solid wood frames and sills. They also used direct glazed windows in solid clear vertical grain fir. This helped to create a truly innovative modern design.

The Evo Building challenges were to create custom casements in Douglas fir to match historic photos of the building. It was nearly impossible to replicate a two-toned color scheme in aluminum but was easily accomplished in wood. The hinged casements on the upper floors were a fall-hazard. Versatile used a sash limiter that would open by 3″ to prevent the potential for someone to fall out.










The Albina Yard (which can also be seen on Think Wood) had extraordinarily high flush exterior doors: 142” tall and 108” tall full lite doors. In this project Versatile utilized offset pivot hinges to give massive doors smooth operation and an uninterrupted modern look. The project called for building flush doors in a continuous fir veneer with a matching 34” fir transom panel above. The design challenge was that both the flush exterior doors and full lite doors were extraordinarily high in addition to being about 40” wide.

Architecture: Lever Architecture
Contractor: Reworks Design Build

Custom Wood Building Is Good For The Environment

A report by Green Building Elements provides a wealth of researched information that supports the value of custom wood building. A study conducted by Architecture and Design reports that 16% of all the fossil fuel consumed annually is converted into concrete, steel, aluminum and brick building materials. On the opposite end, wood reduces its carbon footprint.

“When trees are made into building materials, that carbon dioxide remains sequestered in the finished products. When wooden building materials reach the end of their useful life, they are often repurposed or recycled into new products. All that stored carbon dioxide is kept out of the atmosphere virtually forever.”

Green Building Elements also reports a cooperative program between a company called Whole Trees in Madison, Wisconsin and the USDA Forest Service. Entire trees that the Forest Service harvests during routine thinning efforts and discards are used. They are turned into beams, trusses and joists to use in building construction.

Custom Wood Building is good for your Health

Custom Wood Building

Custom wood building is not just beautiful and unique in each design but is also good for your health. Another study by Architecture and Design finds that, “the feelings of natural warmth and comfort that wood elicits in people has the effect of lowering blood pressure and heart rates, reducing stress and anxiety and increasing positive social interactions.” Wood products within a room have been shown to improve indoor air quality by moderating humidity. The study also finds that being surrounded by wood at home, work or school has positive effects. Not just on the body and brain, but also on the environment. It can even shorten hospital stays through reduced recovery times.

Truly, Custom Wood-Building Is an Art Of Craftsmanship

From the use of mortise and tenon joinery dating back thousands of years to our state-of-the-art CNC router, Versatile Wood Products’ custom wood projects are built to last.

Modern Outdoor Oasis — Custom Case Study

A glowing oasis of thoughtful, modern design that feels like an organic part of this architecturally-significant Oregon home.

Patrick O’Neill of Greenline Fine Woodworking was called to do a historically sensitive update to one of Pietro Belluschi’s last projects. The project came with a very cool addition: a meditation room. The meditation room was designed collaboratively with Michael McCulloch, a noted Portland architect, the current owner of the home. A Modern Design with Versatile

Modern Design

Project Goals

The intention of the modern design was to create a space that would blur the lines between indoors and out. The effect would be minimizing visual interruptions. This also allows the space to open completely to the exterior as much as possible.


Modern Design

Large, sliding full-lite doors can have challenges related to weight, stability and smooth operability. An additional challenge was to figure out how to allow the doors to meet at a corner. With a only a narrow post to camouflage and complete the seal when closed some ingenuity was required.

Modern Design

Uniquely Versatile Solutions

A tricky mitred corner for the track system allowed the two layers of doors to meet seamlessly in the corner. Very tight tolerances were needed to ensure a weather-tight fit when the panels were closed.

The Versatile Product Design team worked closely with the installing contractor. This was important to ensure measurements were accurate and the modern design parameters could be met.

Bringing multiple tracks together in the corners presented alignment challenges for both the upper and lower panel tracks. The low profile sill makes for a near-flush transition to the interior flooring. Metal tracks were inlaid into solid wood sills to create an elegantly integrated system.

The result: a glowing oasis of thoughtful Mid-Century modern design that feels like an organic part of this architecturally-significant Oregon home.

Modern Design

About Versatile Wood Products | Contact Us

Roman Candle, Ava Gene’s, Woodsman Tavern — Custom Case Study

Woodsman Tavern

After SE Division’s overwhelming support of Duane Sorenson’s Stumptown cafe, he opened The Woodsman Tavern to create a gathering place for good food and good drink that felt like it had always been there. The Woodsman Tavern was a 2012 Bon Appétit Best New Restaurant nominee and launched the revitalization of SE Division Street. This led Sorenson to open Ava Gene’s (November 2012) and Roman Candle Baking Company (July 2013) a few blocks away.

Versatile was contracted by Orange-PDX to create a storefront system for The Woodsman Tavern. To supply custom entry doors for Roman Candle and Ava Gene’s.

Woodsman Tavern

What were the goals of these projects?

For The Woodsman Tavern, we were to replace the dated aluminum storefront with replicated traditional wood divided lite transoms over picture windows with insulated glass, along with custom entry doors.

The stain grade doors for Roman Candle and Ava Gene’s needed to fit the aesthetic and vibe of the restaurants. While being able to withstand harsh weather exposure.

What challenges did Versatile face during these projects?

The biggest challenge for all three projects was weather exposure as they all face south.

Woodsman Tavern

What were the Uniquely Versatile Solutions?

Hand selecting the materials played a major role in the success of these projects. Versatile’s highly experienced carpenter, Jeff Vasey, hand selected the wood to ensure each piece had a tight grain pattern to help extend the life of each item. From an aesthetic side, it was also important to find pieces of wood that matched and had complimentary grain patterns.

Versatile always tries to anticipate possible challenges before they turn into problems, and by selecting such an experienced team we were able to avoid major issues. This team included Versatile shop carpenters and installers from Orange-PDX construction.

About Versatile Wood Products | Contact Us

Witherspoon Building: Case Study Update

 Witherspoon Building

What challenges did Versatile face during the Witherspoon Building project?

The age of the Witherspoon building combined with the amount of steel that was required to bring the building up to current seismic standards made our job very difficult.

Another challenge was incorporating electronics for a security system into a solid wood door.

 Witherspoon Building

What were the Uniquely Versatile solutions?

We had to keep very close vertical and horizontal alignment throughout our storefront system. We built the rough openings around the steel beams.

To incorporate the electronics, we ran wiring through the lock rail of the door to get them from a special hinge to an electrified latch. This was then linked to a card reader. This was an extremely difficult and laborious task that our shop pulled off.

 Witherspoon Building

What was the result?

The vertical mullions at the lower and upper storefront windows align perfectly, as do all of the casings.

As for the door, the result was an end product that looks beautifully simple and historic. But upon closer inspection, actually houses a tremendous amount of hardware and technology.

 Witherspoon Building

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Walnut Doors –Versatile Showroom

Versatile Showroom: Walnut Doors

You may have heard that Versatile Wood Products is getting a new showroom! The first piece to go in were these amazing, custom lift and slide walnut doors.

Shop carpenters Jeff, Eric & Dan show off the ready-to-be-installed doors in the Versatile shop.
Shop carpenters Jeff, Eric & Dan show off the ready-to-be-installed doors in the Versatile shop.

The unusual “lift and slide” mechanism was chosen for these doors. This mechanism is primarily used for extra-large doors, allowing them to open easily without resistance from weather-stripping.

Project Goals

The goal of these conference room doors is to provide privacy, while also allowing some visibility to avoid cutting the room off entirely. Panes of insulated glass were incorporated, also providing sound reduction. To provide extra stability, all pieces were laminated together. A continuous grain pattern was selected to run horizontally through the doors. With the continuous grain and rich colors, these doors play a large part in creating the ambiance of the new showroom.

The mechanism is completely stainless steel, eliminating corrosion concerns. It can be used with doors up to 800 pounds, making it perfect for this large scale application.

Curious how it works?

To open the door, the handle raises up and lifts the door off the track to allow it to move easily without resistance from the weather-stripping. Once the door is pulled closed, the handle is lowered and the tracks make contact to create a tight seal and lock.


There are only a handful of companies that can make a lift and slide door. Here at Versatile Wood Products, we can design and build a door to meet your exact specifications. Our goal is to fulfill our customer’s design needs with the right door and hardware that will ensure a functional design and operating system over the lifetime of the door.

Intrigued yet?

Come and see these doors, along with other beautiful custom doors and windows at our showroom launch on September 18th!


Join us for a Launch Luau
in celebration of our new Versatile Showroom

When: Thursday, Sept 18 2014
Time: 2 pm to 5 pm
Where: 2303 N. Randolph Ave
Cocktails, tropical treats and a whole roast Kalua pig will be enjoyed.

Plus a chance to spin the wheel of fenestration for fun and prizes.

Space is limited. Click here to RSVP by Sept 10th to join in the festivities.


Help us celebrate the launch of our new show room at this Mad Men themed tiki celebration. Kick the tires of our new custom window, door and cabinetry displays and spin the wheel of fenestration to win prizes, drinks and more.

How can we help you create a custom entry that will be the showpiece of your next project? Contact to start your custom quote.

 About Versatile Wood Products | Contact Us


Doors In High Exposure Areas — Best Practices

Best Practices

Best Practices For Doors starts with quality….

Living in the Pacific Northwest, we are faced with a lot of rain.

Here are a few ways Versatile combats the water during the build process, to keep your doors in great shape.

Quality materials are a must! We always use high quality, solid wood. The materials used will play a large role in the longevity of your door.

Most commercially manufactured doors are made up of many pieces of wood joined together. A veneer is then added to the exterior to give it the look of a solid piece of wood. At Versatile Wood Products, each piece of wood is hand-selected so our doors can be made by single, double or triple laminating, without a veneer.

To ensure that the door is completely sealed, Versatile provides a full gluing of all joinery.

Best Practices

…and technique

All doors go through the wet glazing technique, with neutral-cure silicone, instead of the dry glazing technique, which uses rubber gaskets. The benefit of wet glazing is that the seal is less prone to shrinkage and cracking.

To greatly reduce air and water infiltration, Versatile uses silicone bulb weather-stripping. This is preferred to foam filled, vinyl coated compression weather-stripping as it has superior durability and air sealing. Silicone bulb is also smaller and essentially hidden in the tight spaces that we have on custom doors.

In addition to the materials of the door, an entryway overhang can have a large impact on the longevity of your door.

Best Practices for doors: entryway overhang

The height and depth of an overhang matter. The deeper the overhang, the more protection your door will get. Depending on the direction your door faces, the distance of the overhang should be at least half of the height of the door.

Best Practices

Best Practices for doors: Water management

Water management is also important. Keeping water away from problem areas, such as the sill, framework, and top of the door is a must.

Best Practices

Using a traditional threshold, where the sill has a slope, or bevel, is the ideal way to drain water away from the framework.

Best Practices for doors: positive wash

Another key thing is to provide a positive wash (having no flat surfaces for water to pool on), this will ensure a lifespan of 15-20 years. For a door exposed to water, the sill should be at a slope of at least 10 degrees. All other flat areas should be beveled to avoid having water collect on the door.

As the top of the door is also susceptible to water damage, an in-swing door is preferred in high exposure areas to provide extra protection to this vulnerable area.

Best Practices

For taller than normal doors of eight feet or more, a multi-point (3 or 5 point) locking mechanism is recommended. This will provide additional sealing points against air and water infiltration and reduce warping and bowing of the door.

Best Practices


Best Practices for doors: laminated glass

For doors with glass that are exposed to the elements, Versatile sometimes uses laminated glass. As illustrated below, laminated glass is two panes of glass with a polyvinyl butyral (PVB) inter-layer. Using laminated glass will decrease the chances of breaking or cracking in stormy conditions.


Best Practices

Best Practices for doors: the finishing touch

Think about how you will finish your door. Clear and stain finishes will require more maintenance than a painted door; the door will need to be refinished more often than if it were painted. If it is in constant sun, the wood is more likely to fade when finished with a clear coat or stain.

Best Practices

Water management and quality materials are key to keeping your door beautiful for years to come. Ready to create your own durable and beautiful entry system? For more information and to begin a quote, contact Alex MacKenzie,

About Versatile Wood Products | Contact Us


Evergreen Chapel — Custom Case Study

Evergreen Chapel
(photo courtesy of Woofter Architecture)

Located at the Evergreen Aviation & Space Museum in McMinnville OR, the Evergreen Chapel opened it’s doors in September 2013.

Designed by architect Miles Woofter, the chapel was meant to resemble a 1930’s log cabin.

The chapel is over 5,500 square feet with  Douglas fir logs and cedar ceilings. Inside, on the west and east wings of the cruciform, there are two functioning wood burning, stone fireplaces.

Known to Hoffman Construction and architect Miles Woofter as a local supplier, Versatile Wood Products was chosen to produce the highest quality custom windows and doors for this job.

For this project, Versatile was the supplier for all exterior windows and doors. We produced a total of 28 units – over 1000 sq feet of glazing.

Evergreen Chapel

What was the goal for the Evergreen Chapel ?

The goal for this project was to produce custom doors and casement windows​ using vertical grain fir. The fir compliments this traditional 1930’s log cabin design. The timeline for these units was eight-weeks.

Evergreen Chapel

What were the challenges for the Evergreen Chapel ?

Because some of the doors were especially tall (each 36” x 114” x 2 ¼” thick), incorporating commercial door hardware specifications was a challenge.

Evergreen Chapel

What was the Uniquely Versatile solution for the Evergreen Chapel ?

In conclusion, our solution was to combine a custom, craft-built traditional wood window with a high-level commercial sensibility. We also wanted to incorporate modern-day materials, such as insulated glass, while maintaining the look of the 1930’s design.

Working seamlessly with the largest general contractor in the state requires on-target communications, submittals, delivery and follow through. While this is not unusual for Versatile, working in a commercial field emphasizes our quality.


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Full Sail Brewing Custom Entry System — Custom Case Study

Full Sail Brewing

We were happy to recently complete a custom storefront system for Full Sail Brewing’s Hood River corporate offices. It was the perfect mix of Uniquely Versatile elements: unusual scale, specific climate and weather conditions. And a client with a very specific design aesthetic in mind. Here’s a look at the goals and challenges of the project:

The Goal for Full Sail Brewing

Use of Vertical Grain Douglas Fir was a central design theme throughout this project.  The main entrance is meant to highlight that theme. With solid CVG Douglas fir transom, sidelites, and doors with a clear finished interior and exterior.

Full Sail Brewing

The Challenges for Full Sail Brewing

TMencer Construction Company approached us with this opportunity along with other custom shops in the region. Although our price point was higher, Tim Mencer valued our commitment to on-site consulting services. Our ability to provide complete AutoCAD drawings for review. Our expertise in integrating very specialized hardware for custom projects like this one.

An Off-Kilter Rough Opening:

The biggest challenge to the project was that the existing masonry opening was not at all square, plumb or level. Several framing options had to be explored to find a solution that would fit the doors and glass as designed while adjusting for the variances in the existing opening.

Complex Commercial Hardware:

The commercial hardware specified for the doors was very complex and challenging to integrate into an entry door of normal thickness.


The Uniquely Versatile Solutions for Full Sail Brewing

Extensive onsite and off site consulting by our product development team about the available framing  options helped TMencer Construction narrow down some workable solutions to the site’s out of kilter opening measurements.

To address the hardware issue, we ultimately decided to make the doors thicker than originally specified (2_1/4” instead of 1_3/4”) in order to overcome some of the biggest hardware integration challenges and ensure greater long term durability.


The Result for Full Sail Brewing

The final project’s simple lines and unadorned clear grain fir makes the entrance seem easy and approachable without hinting at the surprisingly complex design solutions required to integrate them into the space. We are proud to provide such a warm wood welcome to the staff and guests of Full Sail Brewing.

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