Vancouver Hilton Rustic Eclipse Doors

Versatile’s newest project

We’ve been busy working on an exciting  new project. Here’s a sneak preview! Working with Siteworks as the General contractor, we are custom building rustic eclipse doors.  This is a 5-panel eclipse (folding) door system for the Vancouver Hilton. It features a sturdy, stable engineered core with rustic reclaimed tongue-and-groove lumber that was precision-milled by our team to work with the extremely tight tolerances that the modern hardware requires.

Sound complicated? Well it is every bit as complicated as it sounds. This method as stated has very strict requirements but the Versatile team’s skill and enthusiasm are up to the challenge.

What Makes This So Versatile?

Versatile is known for custom built. And for quality that lasts. We use only the highest quality methods for our clients, ensuring they receive the best.

Take A Look at Some Photos From The Shop

Vancouver Hilton First Completed Slab and Giant Frame
This picture shows the first completed slab in front of the giant frame that it will be set into the panels
Siteworks Vancouver Hilton Rustic Eclipse Panels Henry
The remaining four slabs being sized by Henry
Siteworks Vancouver Hilton Fitting and Installing Panels, Thor with Henry Assisting
Installing Panels: Thor with Henry assisting
Siteworks Vancouver Hilton fitting and installing Panels, Henry Assisting
Fitting and installing panels, Henry assisting
Siteworks Vancouver Hilton Prepped Door Slab
Prepped door slab

Rustic Eclipse Doors assembled are Quite Breathtaking Both In Size And Beauty.

Siteworks Vancouver Hilton Assembled Eclipse Panels
Assembled eclipse panels
And to think that all this was finely crafted from rustic reclaimed tongue-and-groove lumber


Siteworks Vancouver Hilton Reclaimed Tongue & Groove Lumber
Reclaimed tongue-and-groove lumber

 We Can’t Wait To Show You More

Siteworks Vancouver Hilton, Beckwith Sash, Sarah
Here’s Sarah starting on some trim details for an elaborate and unique window—stay tuned for more! Oh and in the background are some enormous frames she built for the Timberline Lodge Cascade Dining Room. More to come on those as well.

This project highlights Versatile’s ability to take two pieces of a project and bring them together. The fun is in the craft and we can’t wait to show you our completed project.

What Does Custom Wood Building Mean?

Custom Wood Building

Custom wood building is an art that has been around for about as long as humans. Many of the same terms we see today were used thousands of years ago. On Raymond McInnis’s site, A History of Woodworking, he shares a piece from an article written on Stonehenge:

“…The largest weighs as much as 50 tons. Unique today, Stonehenge was probably also unique in its own time, some 4,500 years ago – a stone monument modeled on timber precedents. Indeed, its massive lintels are bound to their uprights by mortise-and-tenon joints taken straight from carpentry.”

Modern Wood-Building

With the progress in modern technology and industrial demands, Woodworking as a field has changed. For example, the development of (CNC) or Computer Numeric Controlled Machines in 1949 made it possible to mass-produce and reproduce products faster—not only faster but with less waste and the ability to produce more complex designs. Along with CNCs, the emergence of rechargeable power tools sped up the creation of many projects. They also required much less body strength and endurance than in the past. Despite the increase with technological advances, the quality and craftsmanship of custom wood-building remains unmatched.

What Does Custom-Built Mean?

According to the Merriam Webster, custom built simply means, “Built to individual specifications.” Sounds pretty straightforward, however there are many intricate details involved. Custom wood building is more than making a window or door. It requires more than just the right tools and space. These are essential, yes, but custom building also requires a lot of skill. At Versatile Wood Products every project, both big and small, modern or historical, is performed with the utmost quality and dedication.

“Versatile provides historically accurate custom wood sash, cabinetry, doors and millwork using techniques originated by 18th and 19th century craftsmen. We are committed to creating spaces that honor and make history. By preserving traditional ways of building and blending them with modern technologies and performance standards, we design and build solutions that harmonize aesthetics and temperament with function and utility.”

Versatile’s experienced team specializes in balancing period appropriate architectural design specifications with modern performance standards, combining historic techniques and modern technologies.

What does manufactured mean?

Custom Wood Building




Wood is manufactured in a few types, Plywood, particleboard, fiberboard, medium density fiberboard (MDF), and veneer. In addition to the CNC machine, another reason for the increased popularity of mass-produced wood products was the invention of manufactured wood. Manufactured wood products have become a popular choice because they are less expensive to produce. Manufactured wood products are also more readily available at Big Box stores.

Understanding what custom wood building and manufactured wood are is important when starting a project. For example, determining the exact specifications for choosing the right window or door is important. Having the exact build for a particular project is crucial. Not just for the aesthetics, but for long-term quality.

“By hand-selecting tight grain wood patterns and using time-honored techniques our products will last for many years to come.”

How Versatile produces lasting quality

To better understand the separation between custom wood building and manufactured wood, the following Versatile projects will highlight the distinction. In this first custom case study, the restoration of a historical landmark highlights the stunning craftsmanship Versatile (and Arciform) demonstrate. The agility and flexibility accompanied by the great care required shows why custom wood building is essential.

Restoring First Congregational Church

The First Congregational Church turned to Versatile and Arciform to stabilize and restore the wood elements of this feature. Constructed in 1895, the First Congregational Church of Portland is a dominant Venetian Gothic icon. The church is listed on the National Register of Historic Places and designated a Portland Landmark. This historic structure towers with its 175’ bell tower at the Southwest corner.

Restoring the Gothic tracery was more than just “replacing parts.” The goal was to retain as much of the original fabric as possible. However, what appeared to be repetitive details in the columns and tracery were in fact unique. This prohibited the efficiency of replicating one element to be reused as a template throughout the entire tracery at similar locations. After meticulous documentation, all parts were mapped and translated into CAD files. Having these otherwise inaccessible components in-house provided the unique opportunity to prepare a custom library of details for First Congregational Church.

All new pieces were made of Western Red Cedar, the same wood species as the original elements. This was to ensure historic accuracy and material performance. Replacement parts were then fit in place for sizing and routed with the cove detailing ensuring the tracery appeared seamless. The final product was delivered in sections for ease of hoisting and installation by Arciform.

Modern Buildings

In these three short project highlights, the breadth and skill level of Versatile is apparent. These again demonstrate custom wood building as an art that surpasses manufactured wood products both in ingenuity and workmanship.


For The Zipper, Versatile and designer Guerrilla Development used simple solid wood frames and sills. They also used direct glazed windows in solid clear vertical grain fir. This helped to create a truly innovative modern design.

The Evo Building challenges were to create custom casements in Douglas fir to match historic photos of the building. It was nearly impossible to replicate a two-toned color scheme in aluminum but was easily accomplished in wood. The hinged casements on the upper floors were a fall-hazard. Versatile used a sash limiter that would open by 3″ to prevent the potential for someone to fall out.










The Albina Yard (which can also be seen on Think Wood) had extraordinarily high flush exterior doors: 142” tall and 108” tall full lite doors. In this project Versatile utilized offset pivot hinges to give massive doors smooth operation and an uninterrupted modern look. The project called for building flush doors in a continuous fir veneer with a matching 34” fir transom panel above. The design challenge was that both the flush exterior doors and full lite doors were extraordinarily high in addition to being about 40” wide.

Architecture: Lever Architecture
Contractor: Reworks Design Build

Custom Wood Building Is Good For The Environment

A report by Green Building Elements provides a wealth of researched information that supports the value of custom wood building. A study conducted by Architecture and Design reports that 16% of all the fossil fuel consumed annually is converted into concrete, steel, aluminum and brick building materials. On the opposite end, wood reduces its carbon footprint.

“When trees are made into building materials, that carbon dioxide remains sequestered in the finished products. When wooden building materials reach the end of their useful life, they are often repurposed or recycled into new products. All that stored carbon dioxide is kept out of the atmosphere virtually forever.”

Green Building Elements also reports a cooperative program between a company called Whole Trees in Madison, Wisconsin and the USDA Forest Service. Entire trees that the Forest Service harvests during routine thinning efforts and discards are used. They are turned into beams, trusses and joists to use in building construction.

Custom Wood Building is good for your Health

Custom Wood Building

Custom wood building is not just beautiful and unique in each design but is also good for your health. Another study by Architecture and Design finds that, “the feelings of natural warmth and comfort that wood elicits in people has the effect of lowering blood pressure and heart rates, reducing stress and anxiety and increasing positive social interactions.” Wood products within a room have been shown to improve indoor air quality by moderating humidity. The study also finds that being surrounded by wood at home, work or school has positive effects. Not just on the body and brain, but also on the environment. It can even shorten hospital stays through reduced recovery times.

Truly, Custom Wood-Building Is an Art Of Craftsmanship

From the use of mortise and tenon joinery dating back thousands of years to our state-of-the-art CNC router, Versatile Wood Products’ custom wood projects are built to last.

Natural Wood Delivers Timeless Beauty

More than 100,000 species of natural wood grace this planet. Like Michelangelo, a gifted woodworker sculpts color, grain, strength, weight and purpose to bring out the best in a building. Where flexibility is called for, bendable oak or elm is a better choice than highly dense mahogany. Exceptionally strong Douglas fir can weather abrasive elements. Cedar makes much better outdoor deck material than beautiful maple, which tends toward natural decay.

Popular Natural Wood Species

Following are samples that show color and texture variations in just some of the natural wood species. In addition, the Minwax website shows a chart of popular wood species, their characteristics and uses. We also like the Wood Database, where you can find additional technical details on wood species.

Natural Wood Species Samples

It was hard to choose among so many lovely options, but here are some of our favorite natural woods. Half of them have photos illustrating real Versatile Wood Products projects. Click a photo to learn more about each project.

Douglas Fir

Natural Wood Species Historic Douglas Fir

This natural wood is from one of the largest evergreen trees in the world. The timbers are very large in dimension and are also of good quality. Most commonly, Douglas fir is used for structural purposes where wear and abrasion are a factor. The wood is exceptionally strong for its weight, and is one of the heaviest softwoods available in North America.


Birch is fine-grained, medium hard and heavy. Pale in color, it often has a satin-like sheen and sometimes a rippled texture. Birch is also naturally waxy, which makes it resistant to water. It makes high-quality plywood and is valuable for furniture-making.

White Oak

Natural Wood Species Historic Oak

Oak has an especially beautiful grain pattern and is strong, heavy and of medium hardness. Colors range from creamy white and light brown to reddish hues. Oak is equally at home in historic and contemporary settings.


The cherry wood specie ranges in color from a tan blond to reddish brown. Despite small mineral flecks and pitch and sapwood pockets its close and uniform-grained surface is satiny smooth. Over time, cherry forms a patina and the color becomes deeper and richer. Cherry can also become lighter in color when exposed to natural sunlight.


Natural Wood Species Modern Mahogany Doors

Sapele is a common stand-in for true Mahogany that is highly dense and moderately hard and heavy. When first cut, it ranges from yellow to salmon. As the wood ages, the color deepens to a rich red or brown.



Natural Wood Species Modern Honey Maple Doors

Maple is strong, hard and has a very smooth texture and fine grain. It is naturally resistant to scratches and cracks.  Colors range from creamy white to light reddish brown. Maple is commonly used for flooring, fine woodworking and furniture.


Poplar is a favorite choice for paint grade interior projects such as cabinetry face frame. Its combination of economy and workability make it a popular utility wood. It is also used in veneers, where it can be stained or dyed to mimic other species.

Eastern Black Walnut

Natural Wood Species Modern Walnut Cabinetry

Walnut is known for its especially beautiful grain patterns, which range from straight to varied. A stable wood, walnut’s natural color varies from dark brown to purplish black. Sometimes walnut also contains light brown streaks, known as sapwood.


Alder has a very even wood grain and is very straight. Coloring ranges from light brown to a reddish caramel. Over time, alder turns a shade lighter through sun exposure. It has numerous wormholes and tight, open, and split knots. This makes it ideal for a rustic style home decor.

Walnut Doors –Versatile Showroom

Versatile Showroom: Walnut Doors

You may have heard that Versatile Wood Products is getting a new showroom! The first piece to go in were these amazing, custom lift and slide walnut doors.

Shop carpenters Jeff, Eric & Dan show off the ready-to-be-installed doors in the Versatile shop.
Shop carpenters Jeff, Eric & Dan show off the ready-to-be-installed doors in the Versatile shop.

The unusual “lift and slide” mechanism was chosen for these doors. This mechanism is primarily used for extra-large doors, allowing them to open easily without resistance from weather-stripping.

Project Goals

The goal of these conference room doors is to provide privacy, while also allowing some visibility to avoid cutting the room off entirely. Panes of insulated glass were incorporated, also providing sound reduction. To provide extra stability, all pieces were laminated together. A continuous grain pattern was selected to run horizontally through the doors. With the continuous grain and rich colors, these doors play a large part in creating the ambiance of the new showroom.

The mechanism is completely stainless steel, eliminating corrosion concerns. It can be used with doors up to 800 pounds, making it perfect for this large scale application.

Curious how it works?

To open the door, the handle raises up and lifts the door off the track to allow it to move easily without resistance from the weather-stripping. Once the door is pulled closed, the handle is lowered and the tracks make contact to create a tight seal and lock.


There are only a handful of companies that can make a lift and slide door. Here at Versatile Wood Products, we can design and build a door to meet your exact specifications. Our goal is to fulfill our customer’s design needs with the right door and hardware that will ensure a functional design and operating system over the lifetime of the door.

Intrigued yet?

Come and see these doors, along with other beautiful custom doors and windows at our showroom launch on September 18th!


Join us for a Launch Luau
in celebration of our new Versatile Showroom

When: Thursday, Sept 18 2014
Time: 2 pm to 5 pm
Where: 2303 N. Randolph Ave
Cocktails, tropical treats and a whole roast Kalua pig will be enjoyed.

Plus a chance to spin the wheel of fenestration for fun and prizes.

Space is limited. Click here to RSVP by Sept 10th to join in the festivities.


Help us celebrate the launch of our new show room at this Mad Men themed tiki celebration. Kick the tires of our new custom window, door and cabinetry displays and spin the wheel of fenestration to win prizes, drinks and more.

How can we help you create a custom entry that will be the showpiece of your next project? Contact to start your custom quote.

 About Versatile Wood Products | Contact Us


Custom Wood Island — Custom Case Study

Turned legs, maple butcher block featuring end-grain detail and a mixture of stainless steel and wood elements come together to create an unusual and challenging design puzzle for the Versatile Wood Products team as they work to create this custom kitchen island for a client in Lake Oswego, Oregon.


Here you see how the end grain has been integrated into the maple butcher block counter, creating a durable cutting surface and a beautiful checked pattern.


Here’s a longer view of the counter, showing the unusual scale of the piece. A stainless steel prep sink and counter will be integrated into the triangular notch shown here, with extremely close tolerances needed for the end result to be flush on both edges. Versatile Carpenter Jeff Vasey has needed to customize each surface that intersects with the stainless steel counter to ensure a smooth transition between the two elements, resulting in at least one edge that tapers simultaneously in two different directions. You’d never know it to look at it, but some serious hands-on engineering goes into translating an architect’s design into a durable and high quality finished product.


Here’s the stainless steel counter that will fit into the notch. It is still wearing its protective plastic skin while they finalize work on the counter surface.


Here you can see the 10 turned legs that will form the base of the island. Electric outlets will be integrated into the island using a hollowed out  leg to hide the wires.


Versatile Drafter/CNC Operator Rex Vaccaro creates detailed shop drawings for each custom cabinet we construct in our shop to ensure that the carpenters have all the information they need to successfully interpret the designer or architects vision.

We can’t wait to see that vision turned into a completed reality.

We’ll keep you posted.

About Versatile Wood Products  | Contact Us